1.Both the feeding system and mixing system are automatically controlled by a computer, greatly reducing human operation errors. 2.Equipped with a quantitative feeding module, it can precisely control the input volume of chemical raw materials and avoid material waste or proportioning errors. 3.The standardized intelligent mixing process ensures the foaming uniformity and finished product quality of foam. 4.The foaming density can be adjusted within the range of 10-60Kg/m³, suitable for foam products with different hardness and weight requirements. 5.It supports a maximum foaming height of 1200mm, meeting the production requirements of thick foam (such as building insulation layers). 6.It supports multiple raw material component configurations including 3-component, 7-component and 11-component, and can flexibly adapt to the production needs of foam with different formulas. |
▎PRODUCT FEATURES
CLEAR OPERATION ZONES Independent mixing control switches for POP/PPG/TDI, high-low speed knobs and speed display, enabling intuitive & precise computer-linked operation. |  ACCURATE MATERIAL MIXING Cavity + dedicated mixer design, paired with computer-controlled feeding/mixing, stably enhancing foaming uniformity & quality. |
FULL-PROCESS AUTOMATION Raw material storage tanks + refrigeration equipment, full-process computer control for higher precision/efficiency, ensuring foaming process stability. |
MULTI-TYPE FOAM PRODUCTION SUPPORT Quick switch of raw material ratios (3/7/11 components, etc.), with adjustable foaming density (10-60Kg/m³) and height (1200mm). |
▎FINISHED PRODUCT DISPLAY
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▎MODEL COMPARISON
WHICH ONE IS MORE SUITABLE FOR YOU ?
| BFP Batch Foaming Machine | |||
| Model no. | BFP-3 | BFP-7 | BFP-11 |
| Foaming mould size | L2300×W2100×H1200mm | ||
| Max. foaming size | L2250×W2050×H1200mm | ||
| Foaming formula saved | 100 pcs | ||
| Production efficiency | About 5~6min/block , 40~60blocks/day | ||
| Control system | PLC touch screen | ||
| Foaming capacity | Max 180L/time | ||
| Foaming density | 10Kg/m³--60Kg/m³ | ||
| Control Type | Semi-automatic | Automatic | Fully Automatical |
| Mixed Raw Material Type | PPG /TDI/MC | PPG/TDI/MC/T9 (Tin)/Silicone /A33 (Amine)/Water | PPG/PPG for memory foam/POP/TDI /MC/T9 (Tin)/Silicone 1 /Silicone 2 /Cell Open Agent /A33 (Amine)/Water |
▎FAQ
Q: Can the machine precisely achieve the specific foam density I need?
A: Yes.Equipped with quantitative feeding module and standardized intelligent mixing process, it allows parameter presetting via the computer system to accurately control material ratio and mixing time, ensuring stable output of foam with the target density and minimal error.
Q: Do I need to replace mixing components when producing foam of different densities? Is formula switching complicated?
A:Simply adjust parameters like material ratio, mixing speed and time in the control system. The machine has a built-in formula storage function, supporting one-click switching between preset formulas for easy operation.
Q: Besides mattresses, packaging and automotive interiors, can it produce foam for sound insulation?
A: Yes. It offers adjustable density (10-60Kg/m³) and uniform pores via standardized mixing, meeting the core needs of sound insulation foam production.
Q: Does the machine have data memory function in case of sudden power failure during production?
A: Yes. The system saves current formula parameters and production progress. Resume production via the resume mode after restart with no quality impact.
Q: What are the requirements for the installation site?
A: It requires an area of approx. 4m×3m (including operation space); a stable 380V industrial power supply is needed to match the machine’s total power of around 30Kw.
Q: Besides production capacity, what are the core differences between this small-batch foaming machine and large-scale mass production equipment?
A: It features higher flexibility and lower trial-and-error costs. Without the need for a fixed production line, it supports on-demand switching between different formulas and foam specifications. Its small feeding volume makes it ideal for new product trials and small-batch customization.
Q: What is the after-sales warranty period of the product?
A: The standard warranty period is one year
Q: What is the average manufacturing lead time on products?
A：within about 30 days after receipt of deposit.
▎PACKAGING
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▎CUSTOMER REVIEWS
