1.Advanced re-bonding tech turns waste into high-value foam blocks, enabling sustainable material use. 2.Automated door mechanism reduces manual work, boosting operational efficiency. 3.Auto mold movement & precise alignment ensure forming accuracy and stable production. 4.10m³ mixing tank fits batch production’s raw material mixing needs. 5.Optional intelligent PLC touch control enables advanced automation. 6.Optional steam heat system enhances foam bonding via full heat treatment. 7.L2050×W1550×H1000mm mold supports large foam block forming. |
▎PRODUCT FEATURES
LARGE-CAPACITY MIXING TANK EWith a 10 m³ large-volume design and a stable rotation speed of 28 r/min, it can fully mix a large amount of sponge scraps and glue at one time, improving single-batch production efficiency. |  RAIL-TYPE MOLD MOVEMENT Adopting heavy-duty rails and hydraulic drive, the mold moves smoothly without deviation, reducing manual handling intensity and improving production safety. |
HIGH-PRECISION WEIGHING SYSTEM（BZS-3 ONLY) Equipped with a high-precision electronic scale, it accurately controls raw material proportioning to ensure uniform density of sponge in each batch. |
STEAM SYSTEM (BZS-2/3/4 ONLY) Closed steam heating process ensures deep fusion of glue and sponge particles, producing firm, delamination-resistant sponge. Its closed-loop design recovers waste heat for eco-friendly and energy-efficient operation. |
▎FINISHED PRODUCT DISPLAY
 |  |  |  |
▎MODEL COMPARISON
WHICH ONE IS MORE SUITABLE FOR YOU ?
| BZS Foam Rebonding Machine | ||||
| Model no. | BZS-1-10 | BZS-2-10 | BZS-3-10-2 | BZS-4-10 |
| Mixing tank capacity | 10M⊃3; | 10M⊃3; | 10M⊃3; | 10M⊃3; |
| Mixing speed | 50r/min | 40r/min | 5-20r/min | 40r/min |
| Max hydraulic presser | 12000Kg | 12000Kg | 40T | 12Ton |
| Foaming mould | L2100*W1600*H1200mm) | default: L2050*W1550*H1800mm) | L2150*W1850*H1550mm | default: Φ1200*H900-1600mm |
| Total power | 13KW | 16.70KW | 11.0KW / 7.5KW (hydraulic) + 7.5KW (mixer head) + 5.50KW (blower) | 24.0KW (main mixer:7.50KW + air blower:5.50KW) |
| Production efficiency | 2 hours/block | 20-30 minutes/block | 20-30 minutes/block | 20-30 minutes/block |
| Machine weight | 4000Kg | 4300Kg | 6800Kg | about 5500Kg |
| External size | L6000*W3500*H5200mm | L6000*W3850*H5300mm | L12000*W8500*H8800mm | L4500*W2900*H8000mm |
| Optional/extra | - | 100L steam boiler | Automatic weighing system, steam system | 100L steam boiler |
| Special features | Foaming mould: manual | Foaming mould: automatic; Steam system: Yes | Double side mould; Foam density:60-200KG/m³; PLC+touch screen | Transition chute: W2000*H1400mm; Bottom pushing cylinder: Φ80*900mm; Foam block height:22-500mm |
▎FAQ
Q: What components make up a complete rebonding production line?
A: Typical line: shredding machine , mixer, rebonded foam-making machine.
Q: What makes the steam version special?
A: 5x faster than regular versions; higher-quality foam with better tensile strength; high-temperature sterilization; automatic mold opening.
Q: What foam density range can the machine produce?
A: BZS produces foam from standard density to over 150D; density is controlled via precise material ratios, glue content, and adjustable hydraulic pressure.
Q: Where is the glue added in the process?
A: Glue is added to the top mixing tank;
Q: What types of products can be made from the rebonded foam?
A: Suitable for a wide range of applications including packaging, acoustic dampening, furniture components, carpet padding, sports equipment and various cushioning scenarios.
Q: Can it handle different foam waste types?
A：Yes, BZS can process various polyurethane foam waste from different sources.
Q: What is the after-sales warranty period of the product?
A: The standard warranty period is one year
Q: What is the average manufacturing lead time on products?
A：within about 30 days after receipt of deposit.
▎PACKAGING
 |  |  |  |
 |  |  |  |
 |  |  |  |
 |  |  |  |
▎CUSTOMER REVIEWS
